Multilayer Coating

Extensive Surface Preparation: We begin with meticulous surface preparation to ensure optimal adhesion for each layer of the coating. This involves cleaning processes such as sandblasting, ultrasonic cleaning, or chemical degreasing, aiming to remove any contaminants and imperfections from the surface of the cast parts.

Pre-Coating Inspection: Each component undergoes a thorough inspection to identify surface defects or irregularities. This allows us to customize our multilayer coating strategy to meet the specific needs of each part, ensuring that we achieve the best possible results.

Layered Application Process: The multilayer coating process is where our in-house furnaces truly shine. Utilizing advanced techniques such as thermal spraying, chemical vapor deposition (CVD), and physical vapor deposition (PVD), we apply multiple layers of various materials, including ceramics, metals, and polymers. Each material is chosen for its unique properties, such as:

Base Layer: Often a high-performance metal layer that provides initial strength and adhesion.

Intermediate Layer: A ceramic or polymer layer that enhances wear resistance and provides thermal insulation.

Top Layer: A final protective layer, typically composed of a corrosion-resistant material that offers superior protection against environmental factors.

By carefully controlling the thickness and composition of each layer, we can tailor the coating to meet specific application requirements.

Controlled Curing and Sintering: After applying the multilayer coating, the components are placed in our advanced furnaces for curing and sintering. This process solidifies each layer, enhancing adhesion and durability while ensuring that the coatings are bonded effectively to the substrate.

Post-Coating Treatments: To maximize the performance of the multilayer coatings, we may apply additional treatments such as polishing or sealing. These post-coating processes improve surface finish and ensure maximum protection against wear and corrosion.

Comprehensive Quality Control: Each coated part undergoes strict quality checks, including measuring layer thickness, adhesion testing, and visual inspections. This rigorous process guarantees that all coated components meet our high standards and are ready for demanding applications.