Carbid Coating

At SAP Parts, we take pride in our state-of-the-art in-house furnaces, which allow us to maintain tight control over every step of the coating process. Here’s a detailed look at how we ensure the highest quality carbide coatings:

Component Preparation: We begin with a thorough cleaning process to remove any contaminants, oils, or residues from the cast parts. This is vital for ensuring optimal adhesion of the carbide coating.

Pre-Coating Inspection: Each component undergoes a rigorous inspection to assess its condition and identify areas that may require special attention. This allows us to customize the coating process to meet the specific needs of the part.

Carbide Powder Selection: Based on the application requirements, we carefully select the appropriate carbide material. Our knowledgeable technicians can recommend the best options for your specific application, whether it’s for increased hardness or improved wear resistance.

Coating Application: The cast parts are placed in our advanced furnace, where we utilize specialized techniques to apply the carbide coating. We control temperature and deposition rates to ensure a uniform coating that adheres perfectly to the substrate. The result is a layer that is not only durable but also seamlessly integrated with the base material.

Post-Coating Treatment: After the coating is applied, we implement specific heat treatments to enhance the bonding and properties of the carbide layer. This further increases the toughness and stability of the coating, ensuring it can withstand extreme operational conditions.

Quality Assurance: Every coated part is subject to stringent quality assurance checks. We measure coating thickness, inspect for uniformity, and perform adhesion tests to ensure that all specifications are met. Only parts that pass our rigorous standards are shipped out.